Dorayaki Pancake Production Line
Fully automatic dorayaki pancake line integrating batter depositing, continuous copper hot plate baking, automatic pancake turnover flipping, center jam/red bean paste depositing, sandwiching, and packaging.
Turnkey Production Line Workflow
From raw ingredient aeration to sealed shelf-ready packaging. Cheers Machinery guarantees continuous, synchronized, and hygienic industrial output with minimal labor intervention.
Technical Specifications & Parameters
All specifications are customizable according to client factory layout dimensions, local grid voltage (220V/380V/415V/480V), and heating energy preferences.
| Production Capacity | 12,000 — 18,000 pieces / hour (Double Row Line) |
|---|---|
| Pancake Diameter Range | 50 mm — 110 mm adjustable via tooling molds |
| Baking Surface Material | High-conductivity food grade copper plate alloy with heat-retention core |
| Gas Heating Power | 65,000 — 110,000 kcal/h (LPG / Natural Gas options) |
| Line Dimensions | 16,500 mm (L) × 2,200 mm (W) × 1,850 mm (H) |
| Automation Grade | Full automatic PLC touchscreen operation (2 operators required per shift) |
Why Choose Cheers Machinery Engineering
Built with heavy-duty structural steel, certified precision servo drives, and 30+ years of bakery processing expertise.
Servo Synchronized Driving
High-precision multi-axis servo links ensure seamless coordination between depositing, baking band speed, longitudinal cutting, and automatic packaging with zero bottleneck.
Energy Efficient Multi-Zone Heating
Intelligent proportional gas burners and micro-computer temperature zoning minimize energy loss by up to 25% while delivering uniform golden browning across the entire width.
SUS304 Sanitary Food Contact
Designed strictly to international food hygiene regulations. Quick-release belts, tool-less cleaning scrapers, and washdown stainless steel structures ensure thorough sanitation.
Formula Memory & Recipe Management
Siemens touch screen HMI stores up to 99 customized production recipes. Operators can switch product dimensions, weight, and baking speeds with a single tap.
World-Class Electrical & Mechanical Components
We source core electronic, pneumatic, and transmission parts exclusively from globally recognized manufacturers to ensure worldwide spare parts availability.
Frequently Asked Questions by Global Buyers
Everything you need to know about engineering customization, payment terms, trial testing, and on-site assembly.
Yes. The filling depositor features an independent hopper and adjustable volumetric pistons that easily handle red bean paste, chocolate cream, custard, or fruit jam.
We use micro-machined pure copper alloy baking bands combined with proportional gas burner controls, maintaining plate temperature within ±1.5°C across all rows.
Get CAD Plant Layout & Quotation for Dorayaki Pancake Production Line
Share your target bakery product requirements, planned hourly or daily output, and plant dimensions. Our senior mechanical team will formulate an engineering proposal, CAD layout drawing, and transparent FOB/CIF pricing within 24 hours.
Inquire About Dorayaki Pancake Production Line
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