We are proud to report the successful commissioning and commercial trial running of a high-capacity turnkey Dorayaki Pancake Production Line for a leading branded food enterprise in Southeast Asia.
The client required an automated industrial line capable of producing 18,000 pieces per hour of traditional red-bean filled and chocolate-custard filled Japanese style dorayaki pancakes with minimal manual intervention.
Turnkey Project Execution & Technical Challenges
From initial CAD plant layout design to sea-freight packaging and on-site mechanical assembly, Cheers Machinery engineering team overcame stringent factory environment constraints and local electrical grid variations.
- Continuous Brass Baking Plates — engineered with internal thermal fluid or electric radiant heating for uniform coloration.
- Servo Synchronous Flipping Mechanism — high-speed pneumatic turnover arms executing 180° pancake flipping with zero batter deformation.
- Dual-Nozzle Jam & Cream Depositor — precise multi-stroke filling unit sealing flavor cores tightly within two cake halves.
On-Site Commissioning & Operator Training
Our overseas service engineers spent three weeks at the client facility, tuning flour and egg batter viscosity parameters, conducting 72-hour continuous stress testing, and certifying sixteen local operators and maintenance technicians.
“The line reached 99.4% first-pass production yield within five days of trial running. Cheers Machinery delivered on every performance guarantee.”
— Client Plant Operations Director
This turnkey project highlights Cheers Machinery’s proven capability to engineer high-capacity custom bakery solutions that deliver rapid return on investment worldwide.